Vibrating Filter Sieve

What is Vibrating Filter Sieve

 

Vibrating filter sieve is also called filter sieve, filter sifter. It has a diameter of 450mm and a screening mesh up to 400 meshes. It has a large-diameter outlet channel for rapid discharge. It adopts a large-diameter outlet channel for rapid discharge. It can process 400-1200 kg of slurry or powder materials per hour. Vibrating filter sieve is a versatile and efficient liquid and slurry filtration equipment that provides a high level of separation and purity, it is commonly used in applications where impurities and particles need to be filtered from liquids or slurries, typically in the food and beverage industry , for filtering milk, juice, and other beverages to remove pulp, solids, and other impurities. It is also used in the pharmaceutical and chemical industries for filtering liquids to remove particles and contaminants.

 

 
Advantages of Vibrating Filter Sieve

Powder/liquid filtration

Vibrating filter sieve It is suitable for processing powder and liquid, and can filter out the oversized pollution area in the product, and the sieve mesh can reach 400 mesh.

Fast discharge

Vibrating filter sieve special inlet and outlet gates make the cloth more uniform and the discharge capacity is large, and the processing capacity per hour can reach 1200kg/h.

Screens are easy to replace

Vibrating filter sieve the V-type pressure screen is used to prevent the screen, and the replacement of the screen is very convenient and fast, and it only takes 3 to 5 minutes.

Easy to place

Vibrating filter sieve the compact, space-saving model can be fitted with casters on the bottom for easy movement around the factory when needed.

Why Choose Us

Advanced Equipment

We have Laser Cutting Machine, CNC bending machine, Spot Welding Machine, Polishing Machine,Fixed bench press, air plasma cutting machine, platform CNC punch, CNC hydraulic guillotine shear, four-column hydraulic press, universal lifting table milling machine, radial drilling machine, hydraulic digital display sheet Bending machine,

Production Market

Our products have been exported to Russia, USA, France, Namibia, Saudi Arabia, Thailand, Uruguay, Singapore, Spanish, Germany, Cyprus,Botswana, Korea, Switzerland,Newzeland, Pakistan, Brazil, Malaysia, Spanish, Peru, Chile,Turkey, Portugal, etc.

Our produck

Our produck have Vibrating Screen, Screw Conveyor, Belt Conveyor, Vacuum Conveyor, Bag Dumping Station.

Quality Management

We are qualified with ISO quality management system and CE certificate, all the main components are fine manufactured in our own factory with strict inspection, and quality is always our priority.

 

Ceramic Liquid Vibrating Filter Sieve Machine

 

Working Principle of Vibrating Filter Sieve

Vibrating filter sieve is a vibrating screening and filtering equipment used in the food industry, the chemical industry and other industries to process liquid materials with little production or less impurities. The filter vibrating screen has a compact structure and adopts a new type of vertical vibrating motor as the vibration source. The upper and lower ends of the vertical vibrating motor are equipped with eccentric weights, which can produce horizontal, vertical, and inclined three-dimensional motions. The exciting force is transmitted through the receiving plate. To the screen frame and materials to achieve excellent classification. By adjusting the phase angle of the upper and lower eccentric weights, the movement trajectory of the material on the screen surface can be changed to ensure that the material is fully classified.The vibrating filter sieve is excited by a heavy hammer driven by a motor, and the screen body produces horizontal, vertical, and inclined three-dimensional motion, so that the material is thrown up on the screen and rotates from the center to the outside to be discharged from the discharge port. The material is on the screen. During the movement, fine particles or liquids pass through the screen, and the materials can be screened, classified or filtered by selecting and installing the corresponding screen and the number of screen layers, and the sorted materials are automatically discharged from their respective outlets.

 

Application of Vibrating Filter Sieve

 

 

Filtration: Used to filter out solid particles or impurities in the liquid. This helps to purify the fluid and remove unwanted contaminants or debris. Industries such as pharmaceuticals, food and beverage, and water treatment rely on vibrating filter sieve for efficient filtration processes.

 

Particle size classification: It can be used to classify or separate particles according to their size. By using sieves of different mesh sizes, the machine can retain particles of a specific size while allowing smaller or larger particles to pass through. This is useful in industries where particle size control is critical, such as chemical processing or mining.

 

3Clarification: To clarify liquids by removing suspended solids. By passing liquid through a fine mesh or strainer, the machine traps solid particles and allows clarified liquid to pass through. This is common in applications such as wastewater treatment or juice clarification in the beverage industry.

 

Material recovery: Used to recover valuable materials from liquid-solid mixtures. By separating out the solid particles, the machine can collect and extract the valuable components present in the liquid. This is common in industries such as mining, where separation and recovery of minerals or metals from slurries is critical.

 

Beverage and brewing industry: Used in the beverage and brewing industry to remove solids, sediments and impurities from liquids such as fruit juice, wine and beer. They help achieve clarity, remove particulate matter and maintain product consistency and quality.

 

Paint and Coatings Industry: Fluids are critical in the paint and coatings industry to ensure the desired consistency and quality of the final product. They remove agglomerates, contaminants or oversized particles from liquid paint or coating formulations, resulting in smooth, uniform coatings.

 

Wastewater Treatment: Wastewater treatment plants use vibrating filter sieve to remove solid particles and impurities from water before discharge or further treatment. They aid in the removal of suspended solids, sludge dewatering, and the reduction of overall pollutant levels in wastewater.

 

Structure of Vibrating Filter Sieve

 

Vibrating filter sieve consists of machine body, vibration motor, outlet hopper, sieve griddle-control device.
Body: The filter sieve is made of high-quality stainless steel, rust-proof and corrosion-resistant, and has a compact and sustainable design.

Discharge port: Wide discharge port to ensure rapid discharge without clogging.

Vibration motor: The 50W powerful vibration motor has no mechanical transmission, so that there is no loss in the transmission process of the exciting force and the efficiency is maximized.

Sieve: According to your needs, it can be adapted to different sieve sizes. The 40-mesh sieve is suitable for sieving flour, and the 60-mesh sieve is suitable for sieving powder.

Dust-proof cover: The cover can be selected to seal it, which greatly enhances the sealing performance and prevents the powder from splashing during shaking.

Eral requirements

Diameter Size(mm)

400/800/1000/1200/1500/2000

Number of Layers(L)

1

Main Material

Stainless Steel(304/316L)•Carbon Steel(Q235)

Screen Mesh Number

5-500

Sealing Strip

Silica gel / Rubber

Special requirements

Overall height of the fuselage

Please communicate specifically

Feed inlet

Angle / Size and so on

Outlet

Angle / Size /Add valve

Observation port

Silicone cover / Rubber cover / Glass cover

Spring

You can choose whether to add a silicone protective cover

Internal spray(mm)

PTFE / ePTFE / WC / Al2O3

Equipment surface treatment

Polishing / Sandblasting

Body metal material requirements

For example: require no Cu and Zn (except electrical parts)

Vibration motor

Ordinary motor / Explosion-proof motor

Other

Can be customized

 

What Is the Difference Between Filter and Vibrating Filter Sieve

 
 
01
 

Working principle of slurry filter sifter

Filters use different pore sizes to screen impurities and particles. Usually, paper, cotton cloth or filter screens are used. These pore sizes will not change. Different filtering effects can be achieved through paper, cotton cloth or filter screens with different pore sizes. . Filters remove desired substances from a fluid while retaining unwanted substances.
The sieve is used to separate the impurities and particles in the material by using the different sieve size. Usually, metal wire mesh or plastic mesh is used, and the sieve size can be adjusted to achieve different screening effects. The sieve is used to sort out the desired substances among the particles and keep the unwanted substances.

 
02
 

Slurry filter sifter usage scenarios

Filters and sieves are used in different scenarios. Filters are commonly used to handle liquid substances such as water, oil, and beverages. For example, the paper filters we use when filtering tea leaves, the filter elements used in water purifiers, the oil filters used in mechanical processing, etc., all use filters to filter unwanted impurities.
Sieves are usually used to process substances, such as sieving powder in food processing, sieving medicinal materials in the pharmaceutical industry, and so on. The size of the sieve can be adjusted according to the particle size of the separated material, and the required material and particles can be selected through the size of the required sieve hole.

 
03
 

Slurry filter sifter processing capacity

Filters and sieves have different capacities. Typically, filters have a higher capacity than sieves. The filter is based on the original pore size of paper, cotton cloth, filter screen, etc. to filter unnecessary impurities, and different filtering effects can be achieved through filter materials with different pore sizes. The sieve is to separate the granular material through the size of the sieve hole, and adjust the size of the sieve hole according to the size of the required material, so the particle size processed by the sieve is smaller than the processing capacity of the filter.

Ceramic Liquid Vibrating Filter Sieve Machine

 

What Are the Precautions for Vibrating Filter Sieve Operation

 

 

Wear proper personal protective equipment
Always wear appropriate PPE, such as safety glasses, gloves, and hearing protection, when operating or working near a vibrating filter sieve. This will help protect you from potential hazards, including flying debris and excessive noise.

 

Conduct pre-operation inspection
Before starting the vibrating filter sieve, visually inspect the machine for any signs of damage or wear. Check for loose bolts, damaged screens, and any abnormalities. Ensure that all guards and safety devices are in place and functioning properly.

 

Securely mount and level the screen
Make sure the vibrating filter sieve is securely mounted on its support structure or floor and properly leveled. This helps prevent excessive vibrations, ensures smooth operation, and minimizes stress on the machine.

 

Monitor vibrating screen performance
Regularly monitor the performance of the vibrating filter sieve during operation. Pay attention to unusual vibrations, noises, or changes in screening efficiency. If any issues arise, promptly shut down the machine and address the problem.

 

Maintain proper lubrication
Proper lubrication helps reduce friction and wear, extending the lifespan of components and ensuring smooth operation.

 

Avoid overloading
Do not overload the vibrating filter sieve vibrating screen beyond its designed capacity. Overloading can cause excessive stress on the machine and lead to premature wear or failure of components.

 

Clean and maintain the screen
Regularly clean the screen to prevent material buildup, which can affect screening efficiency. Additionally, perform routine maintenance tasks, such as tightening bolts, inspecting screens for wear, and replacing damaged or worn parts.

 

Ceramic Liquid Vibrating Filter Sieve Machine

 

What's the Difference Between a Filter Sieve and a Filter Screen Borh Used in Separation Techniques

A sieve and a screen are both used in separation techniques, but they have different applications and characteristics.
A sieve is a device with uniform, regularly spaced openings for separating particles of different sizes. It is commonly used in industries such as agriculture, food processing, and construction.
On the other hand, a screen typically refers to a mesh or net-like material used to separate solid particles from liquid or gas. Screens are often used in filtration processes, such as in water treatment or air purification systems.
While both sieves and screens are used for separation, sieves are specifically designed for separating particles based on size, whereas screens are more broadly used for separating solids from liquids or gases.

 

 
FAQ
 
 

Q: What does a vibrating sieve do?

A: Vibratory Sieve Shakers agitate particles using electromagnetic energy to create a fluid bed of materials to evenly distribute test samples, encouraging fines passage of light materials. A pause function in the test cycle is similar to tapping and causes particles to stop briefly then reorient when vibration resumes.

Q: What is the difference between a sieve and a filter?

A: Sieving = where two solids, one made of big bits and the other small, can be separated using a mesh of holes, like big stones from soil. Filtering/filtration = similar to sieving but this is used to separate an insoluble solid from a liquid, like coffee grounds from your cup of coffee.

Q: Can a sieve be used as a filter?

A: Strainers and sieves are typically used for filtration in the following applications: Process water, sea water, oil, diesel, acids, lye, solvents, cathodic dip paint. Water intake such as a river, lake, or sea. Pipeline and pump protection.

Q: What is vibrating sieve shaker?

A: The Vibratory Sieve are ideal for dry and wet sieving, measuring the quantitative particle size distribution of solids and suspensions, separating and fractioning of sample quantities up to 2 kg in a measuring range of 20 µm - 63 mm with 100 mm, 200 mm or 8" test sieves.

Q: What is the most common use for a sieve?

A: A sieve—also known as a sifter—is typically a basket made of a metal fine-mesh weave with a handle attached. Its job is to aerate and separate dry ingredients like flour, cocoa powder, and powdered sugar, which will lead to a lighter and more tender crumb in baked goods.

Q: What is the difference between sieve and mesh?

A: In most cases, the only difference is in their usage. A screen can be used as a sieve or to keep bugs out of your house. The correct technical term for a screen or sieve is hardware cloth or metal mesh, depending on the size of the mesh.

Q: What is the main principle of the sieve shaker?

A: The principle of operation involves activating the vibrating mechanism, which causes the platform and sieves to vibrate vigorously. As a result, the particles on the sieves are subjected to vertical and lateral movements, leading to their dispersion and separation based on size.

Q: What frequency are sieve shakers?

A: Throw-action sieve shakers with a mains frequency excitation of 50 Hz and 60 Hz are both in use, as well as natural frequency excitation sieve shakers. Different frequencies and the same oscillation amplitudes naturally result in different particle throw heights.

Q: What does mesh mean in filters?

A: Mesh refers to the number of pores per square inch in a mesh material. A 24-mesh screen means that there are 24 pores in one square inch of mesh screen. A 1000-mesh screen means that there are 1000 pores in one square inch of mesh screen.

Q: How many types of sieves are there?

A: There are two predominant types of test sieves used to conduct test sieve analysis. Depending on your sample material, you will either use dry test sieves or wet wash test sieves. Dry test sieves are used when the particles are free-flowing and can pass through openings with just a shaking or tapping motion.

Q: How do we select a sieve?

A: Selecting a large sieve allows a larger, more representative sample to be used and promotes better division of fractions. Conversely, smaller sieve frames offer better control over small specimens of fine powders and are easier to clean for the complete recovery of particles.

Q: What material are sieves made of?

A: Sieves are constructed of a frame, mesh material, and clamping device. The frames can be made of brass, Stainless Steel or acrylic. Standard frames are round and come in diameters of 3 inch, 8 inch, 12 inch diameters (also available in metric equivalents).

Q: Why is horizontal shaking of sieves more efficient than vertical shaking?

A: A horizontal motion was suggested instead of a vertical one since it has been found more efficient and since less soil escapes from the nest of sieves during horizontal shaking. The amount of shaking required depends on the shape and number of particles.

Q: What are sieve shakers made of?

A: Sieve shakers are available in different materials: brass, stainless steel or brass frame with stainless steel mesh. Diameters include 75mm, 100mm, 200mm, 300mm, 400mm, with mesh sizes ranging from 4mm to 38 microns.

Q: Why is a sieve a filter?

A: A mesh or sieve with specific openings is employed to separate solid particles of different sizes. The mixture is agitated or poured through the sieve, and particles larger than the openings are retained while smaller particles pass through.

Q: What is the difference between a strainer and a sieve?

A: The main difference between a sieve and a conical strainer is the shape of the mesh basket. A conical strainer has a cone-shaped basket instead of a sieve's round-shaped basket.

Q: What metal is used for sieve?

A: The most common sieve mesh materials are brass and stainless steel. Brass is used in applications where sparking is a potential hazard and previously was more economical than stainless steel. Nowadays, brass has become much more expensive because of the rising cost of copper.

Q: How do you clean a sieve filter?

A: MANUAL CLEANING: Prepare a 1% solution of super-concentrated detergent with water, and with the help of a cloth, moisten it and rub the walls of the frame. Then rinse the sieve with water and then dry it with a cloth or chamois. Now your sieves are clean.

Q: What is the principle of sieving?

A: Screening is a physical method of separating mixtures. It consists of passing a mixture of particles of different sizes through a sieve or screen. The smaller particles pass through the pores of the sieve and the larger ones are retained by the sieve.

Q: How long do I run my sieve shaker for?

A: Select an initial test time, usually 3-5 minutes, and run a sieve analysis. Record the amount of sample retained (or passed, if that is the result typically recorded) on each sieve. Using the same sieves and sample, run the test again incrementally longer, usually adding 1-5 minutes to the initial test time.

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