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Our produck have Vibrating Screen, Screw Conveyor, Belt Conveyor, Vacuum Conveyor, Bag Dumping Station. The product application in Food, Chemical, Pharmaceutical, Mineral, Pottery, Metallurgy.
Quality Management
We are qualified with ISO quality management system and CE certificate, all the main components are fine manufactured in our own factory with strict inspection, and quality is always our priority.
Advanced Equipment
We have Laser Cutting Machine, CNC bending machine, Spot Welding Machine, Polishing Machine,Fixed bench press, air plasma cutting machine, platform CNC punch, CNC hydraulic guillotine shear, four-column hydraulic press, universal lifting table milling machine, radial drilling machine, hydraulic digital display sheet Bending machine,
Production Market
Our products have been exported to Russia, USA, France, Namibia, Saudi Arabia, Thailand, Uruguay, Singapore, Spanish, Germany, Cyprus,Botswana, Korea, Switzerland,Newzeland, Pakistan, Brazil, Malaysia, Spanish, Peru, Chile,Turkey, Portugal, etc.
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Bag size application |
1000x1000x1600 mm; Max 1400*1400*1800mm |
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Power Source |
3 Phase 208-480V 50/60HZ |
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Air source pressure |
≥ 0.6MPa |
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Air consumption |
≤ 0.6 m ³/min |
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Wind volume for dust-removal |
800-2500m3/h |
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Environment humidity |
-100C-400C |
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Cutting capacity |
10-20 bags/h (manual) |
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Material |
S304/S316/Q235A |
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Machine Size |
1600*1600*5360mm (customized) |
Advantages of Bulk Bag Dump Station
Enhanced Safety
Safety should always be a top priority in any workplace. High quality bulk bag dump stations incorporate safety features to protect employees and minimize the risk of accidents or injuries. With an ergonomic design, operators can easily and safely unload bulk bags without straining their bodies or risking manual handling injuries. Dust control should also be included for safety.
Dust Control
Bulk ingredients often generate dust during the unloading process, which can pose health hazards to employees and contaminate the surrounding environment. Bulk bag dump stations should feature highly efficient dust collection systems that capture and segregate airborne particles away from plant personnel. This ensures a cleaner and healthier workplace. Reducing dust emissions also contributes to maintaining air quality standards and helps keep pests under control.
Efficient Material Transfer
A bulk bag dump station streamlines the transfer of ingredients from bags to downstream processes. Its user-friendly design allows for quick and controlled emptying of bulk bags, minimizing material loss and preventing unnecessary spills. This efficiency translates into increased productivity and reduced downtime, ultimately saving an operation time and money.
Versatility
Bulk bag dump stations should be flexible so they can adapt to various bag sizes and types, accommodating the specific needs of an operation. Whether a process requires handling powders, granules, or other bulk materials, well designed dump stations run efficiently and effectively.
Improved Hygiene
Maintaining a clean and hygienic production environment is crucial, especially in industries such as food processing or pharmaceuticals. Many manufacturers prefer easy-to-clean materials and surfaces, like stainless steel. High quality finishes enable thorough cleaning and sanitation to prevent cross-contamination between different batches or ingredients.
Food Processing:
Bulk bag dump stations are used to unload ingredients like flour, sugar, and other food powders into production lines.
01
Chemical Industry:
They handle chemicals, resins, and powders for further processing.
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Pharmaceuticals:
They are used for unloading active pharmaceutical ingredients (APIs) or other fine powders under sanitary conditions.
03
Construction Materials:
They are used to unload cement, sand, and other building materials into mixing or batching systems.
04
Plastics and Polymers:
They are used to add materials like plastic pellets or powders to the manufacturing line.
05
Frame and Support Structure:
Bulk bag dump stations are typically constructed with a robust frame and support structure to handle the weight and pressure exerted by filled bulk bags. This ensures stability and safety during the unloading process.
Bag Support Mechanism:
These stations include a reliable bag support mechanism, such as bag lifting frames or bag hanging systems, to securely hold the bulk bag in place during unloading. This prevents bag sagging or collapsing, ensuring controlled material flow.
Bag Opening and Discharge Mechanism:
Bulk bag dump stations feature mechanisms to facilitate easy and efficient bag opening and material discharge. This can include bag spout untie devices, bag cutters,and-seal systems, depending on the specific requirements and bag type.
Dust Control Systems:
To minimize dust emissions during bag unloading, many bulk bag dump stations are equipped with dust control systems. These systems may include dust collection hoods, integrated dust collectors, or connections for external dust extraction systems. They help maintain a clean and safe working environment.
Bag Placement: The filled jumbo bag is placed onto the discharger's loading frame or support structure. The bag is secured in place to prevent movement during the unloading process.
Bag Suspension and Connection: The top of the bag is typically equipped with lifting loops or straps. These are attached to the discharger's hoist or lifting mechanism, which raises the bag to an appropriate height for unloading. A filling spout or nozzle on the bottom of the bag is then connected securely to the discharger's discharge chute or outlet.
Material Discharge: The unloading process can be controlled manually or automatically. In automatic systems, sensors may detect the presence of the bag and initiate the unloading process. The discharge chute is opened, allowing the bulk material to flow out of the bag and into downstream processing equipment or storage containers.
Flow Control: Depending on the characteristics of the material being unloaded, flow control devices such as flow promotion devices, vibration devices, or pneumatic paddles may be used to ensure consistent and reliable material flow. These devices prevent material from clogging or bridging inside the bag or discharge chute.
Empty Bag Handling: Once the bag is empty, the discharge chute is closed, and any remaining material or dust inside the bag is removed. The bag is then detached from the hoist or lifting mechanism and removed from the discharger's loading frame for disposal or recycling.
We're well-known as one of the leading bulk bag dump station manufacturers and suppliers in China. If you're going to wholesale bulk bag dump station made in China, welcome to get quotation from our factory. Also, customized service is available.
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