Double Cone Mixer

Your Professional Double Cone Mixer Manufacturer!

 

 

Founded in 1998, Covering an area of 15000 square meters, Suntech Machinery(Xinxiang) Co.,Ltd is located in Xinxiang City, Henan Province, which is the production base of the vibration related equipment, we are specialized in providing solutions on powder granules processing which including sieving, conveying and mixing, being in this field for over 20 Years.

 
 
 
Why Choose Us
 
01/

Our produck
Our produck have Vibrating Screen, Screw Conveyor, Belt Conveyor, Vacuum Conveyor, Bag Dumping Station. The product application in Food, Chemical, Pharmaceutical, Mineral, Pottery, Metallurgy.

02/

Quality Management
We are qualified with ISO quality management system and CE certificate, all the main components are fine manufactured in our own factory with strict inspection, and quality is always our priority.

03/

Advanced Equipment
We have Laser Cutting Machine, CNC bending machine, Spot Welding Machine, Polishing Machine,Fixed bench press, air plasma cutting machine, platform CNC punch, CNC hydraulic guillotine shear, four-column hydraulic press, universal lifting table milling machine, radial drilling machine, hydraulic digital display sheet Bending machine,

04/

Production Market
Our products have been exported to Russia, USA, France, Namibia, Saudi Arabia, Thailand, Uruguay, Singapore, Spanish, Germany, Cyprus,Botswana, Korea, Switzerland,Newzeland, Pakistan, Brazil, Malaysia, Spanish, Peru, Chile,Turkey, Portugal, etc.

 

 

Main Specifications

 

 

Model

Total

volume

Capacity

(kg/batch)

Mixing

time(min)

Revolution of

cylinder(rpm)

Power(kw)

Rotation

height(mm)

Weight

(kg)

ST100

100

50

4-8

12

1.1

1700

200

ST200

200

100

4-8

12

1.5

1850

280

ST300

300

150

6-10

12

2.2

1850

310

ST500

500

250

6-10

12

3

1950

550

ST1000

1000

500

6-10

12

4

2460

810

ST1500

1500

750

6-10

10

7.5

2540

980

 

Advantages of Double Cone Mixer
double cone blender
Double Cone Blender Mixer Machine
double cone blender
double cone mixer

Uniform Blending
One of the most notable benefits of the double cone mixer is its uniform blending. Its double cone design facilitates the random motion of the materials, leading to consistent blending.This blender completely spins and rotates around its axis, aiding the tumbling and cascading of materials from one edge to another.

 

Easy Loading and Discharge
The ergonomic design of the double cone mixer makes it easier to load and unload. It is typically fixed at a height or inclined angle that eliminates the requirement for extra lifting or complicated machinery. It features a wide input port at the top surface that provides convenient access for feeding the raw substances.

 

Large Processing Loads
Mixing larger loads is one of the greatest strengths of a double cone mixer, making it an ideal device for the blending industry. As compared to other blending instruments, this machine is a champion in handling a few hundred to thousands of liters of materials.

 

Versatility
The adaptability and flexibility of the double cone mixer play a pivotal role in deciding its use in different industrial sectors, for instance, chemical, cosmetics, and many more. It is a preeminent choice for solid-solid mixing and can handle a wide assortment of raw feed either in granular, powdery, or pasty state.

 

Gentle Handling
Double cone mixer is well-recognized in manufacturing settings because of its ability to handle delicate and fragile items. Due to tumbling action, low shear forces are developed that minimize the chances of material attrition and breakdown. This gentle mechanism of the double cone mixer is essential for blending sensitive items.

 

Short Cycle
A short blending cycle increases the uptime of production and results in higher yield. Double cone mixer is a favored choice because of its rapid mixing time. It has a mixing time of 10-15 minutes for different applications.

 

Zero Contamination
Double cone mixer is manufactured to overcome the issue of contamination. The opening inlet and outlet of this device are fully sealed to prevent interference of airborne or other foreign objects with the blending procedure.

 

Easy Integration
A double cone mixer offers easy integration by its compatible connection points, for instance, inlet and outlets, and utilities like power, compressed air, and water. This feature allows this device to be easily integrated into existing production lines without adapting or reconfiguring the whole production system.

 

No Dead Zones
This is one of the main advantages of a double cone mixer that increases its standing among other industrial mixtures. No dead zone in this equipment is because of its exceptional design. Its cone construction helps in even mixing and therefore, there are no regions where raw feed stays stagnant or unblended.

 

 
 
Application of Double Cone Mixer
01.

Pharmaceutical:

In the pharmaceutical industry, double cone mixers are commonly used to blend ingredients for medications, ensuring that each dose has the appropriate concentration.

02.

Chemical plants:

Efficient blending of dry chemicals in their powdered and granule form to produce various types of products such as detergents, pigments, fertilizers, plastics, and many more.

03.

Cosmetics Industry:

Double cone mixer also plays an important role in cosmetic industries for the preparation of cosmetic powders, pigments, talcum powders, and other ingredients.

04.

Food processing:

In food industries, double cone mixer is utilized to mix dry ingredients such as spices, powders, flavorings, supplements, instant mixes, and food additives.

 

 

Components of Double Cone Mixer

 

 

 

Feeding Port
The feeding port is an opening on top of the double cone mixer barrel.It serves as the main inlet for the double cone blender.

 
 

Conical Containers
The heart of the double cone mixer lies in its conical containers, two vessels seamlessly integrated at their bases. These containers are manufactured using high-grade materials to withstand the demands of rigorous blending processes.

 
 

Helical Blades
The helical blades are usually inside the barrel.The blades are responsible for cutting the solid ingredients into very small pieces.

 
 

Actuating Unit
The actuating unit assists in controlling and moving a system or mechanism of the double cone mixer.Basically, it controls the opening and the closing of the valve that discharges the mixture from the blender.

 
 

Machine Structure
The structure of the machine is the whole unit that stands on the ground.It provides enough support for the barrel and all the other parts of the double cone blender.

 
 

Injection System
The injection system allows you to add small amounts of liquids into the barrel during the blending process.

 
 

Covering
The covering is the lid that you will use to cover the barrel.It has a safety pin that will ensure that the cover is in place.

 
 

Injection Tip
The injection tip allows you to inject more ingredients into the blending process.It is a small nozzle inside the barrel that injects liquids during the blending process.

 
 

Operating System
The Operating system is the digital control unit that allows you to operate the whole system.

 

 

Blending Process:
 
 

The blending process using a Double Cone Mixer involves the following steps:

 

Loading:

The dry powders or granules to be blended are carefully loaded into the Double Cone Blender vessel. It is essential to ensure the correct proportions of ingredients for achieving the desired blend consistency.

 
 

Start and Rotation:

Once the vessel is loaded, the blender’s motor is activated, initiating the rotation of the blending blades. The Double Cone Blender gently tumbles the ingredients, facilitating the blending process by promoting intermixing.

 
 

Blending Duration:

The blending duration can vary depending on the specific materials and desired blend quality. The rotation speed and blending time can be adjusted to achieve the desired level of homogeneity.

 
 

Discharge:

After the blending process is completed, the Double Cone Blender is stopped, and the blended mixture is discharged from the bottom of the vessel. Some models may feature discharge valves or chutes for controlled and convenient product discharge.

 

 

 

Packing & Shipping

 

 

productcate-1-1

 

 

FAQ

 

 

Q: How can we get a quotation on right model sieve machine

A: The powder you need to sieve, the mesh size, the target capacity, the ideal machine types etc.

Q: What is the real delivery time of your factory?

A: We have rich spare parts in stock, for the general standard machine, 3-5 working days can complete as per your production order, 7-15 working days for the whole production line machine.

Q: How do you ensure the quality of your machine?

A: Generally, our equipments are the most durable type in the same industry, professional design engineers, skilled workers and strict quality control system can ensure every machine with best working performance.

Q: How do your after-sale service work if the machine break down?

A: The machine is complete sending, no need install again, just need to connect the power source and then can use directly. We will give you video guidance on how to operate. The wearing parts is sent together with the machine, can be replaced after it worn out.

Q: What is a double cone mixer?

A: Double Cone Blender is a highly productive industrial mixing equipment commonly used to prepare a homogeneous mixture of granular and powdered substances. The conical chamber of this heavy-duty blender rotates along its axis to create a tumbling motion that allows materials to cascade and mix.

Q: How does a double cone mixer work?

A: The Double Cone Blender features a unique conical design that rotates around a central horizontal axis, delivering optimal blending through a gentle tumbling action. Tumbling Motion: The double-conical shape rotates, allowing the materials inside to cascade freely.

Q: What is the difference between V blender and double cone blender?

A: A double cone blender is more suitable for mixing 2 to 5 ingredients. V blenders, which are V-shaped, offer short blending times while being highly efficient. Blending is performed by two connected cylinders that constantly divide and intermesh particle movement that achieves blend variations of 1 to 2 percent.

Q: What is the preventive maintenance of a double cone blender?

A: Schedule Regular Inspections: Conduct routine checks to identify any wear and tear, especially on moving parts like bearings and seals. Replace any worn components promptly to avoid unexpected breakdowns.

We're well-known as one of the leading double cone mixer manufacturers and suppliers in China. If you're going to wholesale double cone mixer made in China, welcome to get quotation from our factory. Also, customized service is available.

Full Stainless Steel Linear Vibrating Screen Sieve, Food Grade Circular Rotary Vibrating Screen, industrial sieve machine

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